Our Process
Building a Cedar SUP is a very rewarding project. You not only get a SUP that EVERYONE will admire, but you can say- “I built that!”
1. Building the Strongback
The SUP is put together on a custom built table that you will build using common 2×4 and 2×2 lumber. This is an important part of the process in that it will affect the end product.
2. Creating the Panels
The top and bottom panels are created by gluing strips of Western Red Cedar, along with accent strips, together to create a unique 30″ by 12′ panel.
3. Assembling the Forms
The CNC cut forms are accurate and snap together to insure a correct, engineered fit.
4. Creating the Rocker
The bottom shape of the board is defined by the rocker built into the strongback. Our precise instructions make it easy for you to set this up.
5. Gluing the Forms to the Bottom Panel
The forms are affixed to the bottom panel locking in the rocker.
6. Building the Rails
Cedar Boards are unique in that we use hollow striped rails.
7. Adding Internal Support
Several areas of the board require additional support. The Fin Block, carrying handle, vent plugs and tie downs require internal support.
8. Attaching the Top Panel
After shaping the rails, the top panel is epoxied to the forms.
9. Shaping the Board
Once the top panel is attached, the board is shaped by planing and sanding.
10. Fiberglassing the Board
The top and bottom of the board is covered in 6 oz fiberglass cloth, with additional coats to create a smooth finish.
11. Attaching the Accessories
The Fin, block, vent plugs, tie downs and carrying handle are attached.
12. Varnish
Several layers of marine varnish are applied.
A video showing our process
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